Elbbackstein6E
Development of manufacturing processes for resource-efficient bricks based on secondary raw materials

Project content

The construction industry is the world's largest polluter and consumer of resources. In addition to increasing demands in the area of environmental sustainability, increasingly scarce resources pose a major challenge in international competition. At the same time, the construction sector generates large quantities of construction waste and other industrial by-products. The resulting demolition material is currently mainly used as low-grade bulk material (downcycling) instead of being recycled into high-quality products. Brick is a widely used and popular building material because it is a true all-rounder. However, the production of bricks is very resource- and energy-intensive. The project idea is to produce bricks entirely from secondary raw materials for the first time and to drastically reduce the required firing temperature and firing time by using a novel alkaline-activated binder. This new brick can prevent the extraction of new resources and significantly reduce CO2 emissions caused by the firing process.

Funding body Bundesministerium für Wirtschaft und Klimaschutz (BMWK): Zentrales Innovationsprogramm Mittelstand (ZIM)
Duration 01.09.2025 – 29.02.2028 (30 months)
Project partner
  • TU Darmstadt, Institute for Solid Structures
  • Klinkerwerk Rusch GmBH & Co.KG